Solutions

VARS (Patent Pending)

Vehicle Armour Solution (VARS, patent pending) is a proprietary digital solution that enables rapid design and cost optimization of lightweight add-on vehicle armour systems, helping OEMs and Tier 1s identify the most effective protection solutions with speed and precision. Built on specialized algorithms leveraging deep domain expertise and extensive engineering experience, this solution delivers design options in minutes as compared to weeks.
  • Determines the optimal weight, thickness, and construction of ceramic-composite armour systems for specific threat levels

  • Predicts the combination of ceramic, composite, and steel plates required to provide ballistic protection for the defined projectile type and velocity
  • Integrates cost estimation with design outputs, enabling simultaneous performance and cost optimization

  • Drastically reduces development time by focusing only on the most viable, high-value armour configurations and its manufacturing process details

  • Minimizes development cost and risk by limiting physical prototyping and testing to the most suitable solutions

  • Features an intuitive GUI for rapid configuration, simulation, and decision-making
  • Delivers high-accuracy outputs with significantly faster turnaround compared to traditional methods
  • Enables secure access, encrypted data storage, and controlled usage through robust software architecture

  • Ensures data privacy, integrity, and authenticity across all computations and outputs
  • Value-added services on top of this software to help clients to scale design and manufacturing of add-on vehicle armour solutions

MetalMorphics™

A proprietary design and decision-support software solution developed in conjunction with a leading software company, that enables rapid evaluation and optimization of metal-to-composite transitions, helping manufacturers make informed decisions on lightweighting, costing, and manufacturability.
  • Evaluates the feasibility of replacing metal components with lightweight composites while maintaining strength and stiffness requirements

  • Compares weight reduction potential versus performance to assess true value of composite substitution

  • Integrates cost modeling across manufacturing scenarios, including local production, low-cost countries, and outsourcing options

  • AssessesBOM requirements needed to support targeted production volumes

  • Enables OEMs and Tier 1s to determine whether the value-to-cost ratio justifies transitioning to composites

  • Supports design optimization of composite parts to further improve performance, cost, and manufacturability

  • Provides clarity on make-vs-buy decisions and supply chain configurations, including logistics, tariffs, and landed cost

  • Embedded within Heaxagon’s broader engineering ecosystem (e.g., APEX) for seamless design and analysis workflows

  • Accelerates decision-making by consolidating engineering, cost, and manufacturing considerations into a single framework
  • Reduces risk associated with lightweighting transitions by enabling data-driven, scenario-based evaluation

Applied CPG Innovation

A proprietary innovation and execution platform focused on next-generation home and personal care solutions, leveraging advanced delivery systems, formulation expertise, and accelerated product development capabilities.

  • Enables differentiated product innovation in mature home and personal care categories where conventional formulation-led differentiation is increasingly limited

  • Leverages advanced delivery systems such as encapsulation, slow-release, and targeted-release technologies to improve efficacy, longevity, and consumer experience

  • Strengthens internal innovation pipelines through technical capability augmentation, formulation optimization, and structured innovation support

  • Supports innovation across fabric care, floor care, household cleaning, mosquito repellents, hair care, cosmetics, and other personal care applications

  • Enhances efficacy in leave-on and sustained-contact applications through deposit-enhancing and controlled-delivery technologies

  • Combines formulation science, delivery-system engineering, testing capability, and industrialization support to deliver scalable and commercially viable innovation outcomes

  • Accelerates innovation cycles through access to specialized formulation expertise, proprietary technology platforms, and flexible execution models

  • Supports end-to-end product development, from concept ideation and lab validation to scale-up and commercialization

  • Develops high-performance formulations using specialty actives, biodegradable chemistries, and functional ingredients tailored to consumer needs

  • Enables rapid validation of differentiated product concepts without requiring heavy in-house R&D infrastructure investments

Applied Food Innovation

A science-led innovation and execution platform focused on developing scalable, commercially viable food products through advanced formulations, process excellence, and market-aligned product development.

  • Enables development of differentiated food products aligned with evolving consumer demand for clean-label, functional, and science-backed nutrition

  • Supports formulation of functional and specialty food products using natural ingredients, advanced ingredient systems, and performance-enhancing actives

  • Brings deep expertise across 35+ food and nutrition categories including spice blends, instant mixes, pasta, vermicelli, frozen snacks, beverages, and fortified foods

  • Integrates scientific R&D capabilities, including bio-tech and small-molecule expertise, to enhance nutritional efficacy and product differentiation

  • Supports end-to-end product development, from concept creation and lab validation to industrial scale-up and commercial launch

  • Helps bridge the gap between “kitchen-scale innovation” and consistent industrial manufacturing through process engineering and operational optimization

  • Enables higher product consistency and productivity through automation, technical troubleshooting, and manufacturing process enhancement

  • Supports compliance with evolving food safety and quality standards including FSSAI, HACCP, ISO systems, Kosher requirements, and shelf-life stability expectations

  • Combines formulation science, process engineering, manufacturing expertise, and market insight to transform food innovation into scalable business growth

  • Accelerates speed-to-market through structured innovation pipelines, technical expertise, and execution-focused commercialization support